Category Archives: industry

All About Structural Steel Fabrication

Steel is an important element through which one can produce different kind of products. It is widely used for different kind of applications. There is more demand for fabrication of steel as compared to other products. Steelfabrication is done in sectors such automobile, Oil & gas, construction etc. There are machine fabrication shops who do the steelfabrication and then it is assembled on the site. Structural steel is well appreciated by all the metal fabricators in the world. It has got different features which are mentioned below:

  • Strength – Structural steel has high strength to weight ratio. This makes it easy to fabricate steel as compared to other metals.
  • Easy welding – Through welding, the quality of steel can be enhanced which is not the case with other metals. This quality of steel makes them an easy choice for high-pressure applications in construction sector.
  • Cost – Fabricated steel is a cheap raw material component as compared to other fabricated metals. So most of the clients insist on using fabricated steel. This fits their budget and the project gets delivered in the stipulated time.

Steelfabrication is a delicate process. There are three major steps involved in it. They are as follows:

  • Cutting – First of all, the steelsheets are cut according to the requirement. Steel can be cut by using different tools like laser cutters, plasma torches, mechanical saw etc.
  • Bending – The second step involved here is bending. The steel sheets are hammered to give them the required shape. Steel sheets are bent manually or through automated process. There is a tool – Press brake through which steelsheets are bent.
  • Assembling – The fabricator finally assembles the steel on the site or at his shop depending on the need of the client.

Fabrication is a work which requires great precision and care. So it is always recommended to take the help of professional structural steelfabricators. In case of construction industry, they are also well aware about the legal norms to which the builder must adhere to while placing the building structures. Here are some checkpoints which can be used while finalizing a steelfabricator:

  • Reputation in the market – It is necessary that the fabricator has got good amount of professional experience and expertise in handling the kind of job for which you will be hiring him. You cannot afford to go ahead with a shoddy job done by fabricator if you are in the construction sector as this may cost the lives of people. You can have a look at the kind of projects they have handled in the past. A little bit of background research by contacting some of their previous customers can also help you in this matter.
  • Capabilities – You need to understand the production capabilities of the fabricator. He should be able to produce that much quantity which will be required for the project.
  • Machinery – The fabricator should possess the kind of machinery which will be required for your fabrication project.
  • Location – Choosing a fabricator which is nearer to your site or office will always help in better coordination.

Wastewater Treatment in The Modern Textile Industry

Garment manufacturing units of the day need the latest in automated, high production machinery such as automated cutting machines, plotters, automatic spreaders, cutters, CAD software.

It’s not just about increasing productivity, though. No garment manufacturing unit today can grow without perfection in garment designing. Hi-tech tool such as MD-CAD garment designing software have improved design standards and have enhanced the speed at which these designs can be churned out. This software is a bundle of 5 applications, each of which is meant for a particular process. Starting from mass production to customised design needs, such software are now a necessity in the industry.

Material quality and design are as important for any garment as its print quality. Therefore, the modern textile industries are relying more on automatic garment printing equipment. These products with latest printing technology make the production process hassle-free. Modern plotters have started coming with two or four heads along advanced inkjet technology. These devices are able to print through standard HP cartridges. Features like linear encoders ascertain ultimate accuracy even on extensive print formats. Above all, these devices are extremely fast and operate noiselessly.

Automated fabric spreading equipment:

Advanced fabric spreading machines have played a big part in the success of textile industries. These compact and well-designed machines are user-friendly and promise high-end quality, superior performance, and high productivity. Such characteristics can be ensured for any material, starting from elastic, hard, in rolls, in folded bundles, to those in tubular form. Modern automatic fabric spreading equipment come with intuitive digital touch support; their electronic tension-free devices sport automatic diagnosis systems. In fact, one can enable spreading with or without end catcher with the help of such devices. For industries with greater production demands, dual cutting devices with adjustable speed.

Improved wastewater treatment

Any textile industry has to pay equal attention towards environmental concerns as of productivity or quality. Every modern textile industry has a keen interest in biological wastewater treatments. However, the situation has improved much in the past few years. AAA technology has gathered a lot of popularity improving biological treatment efficiency, while minimising sludge generation for textile industry wastewaters.

Enhanced Ultrafiltration and Reverse Osmosis:

Modern wastewater treatment plants are designed keeping mind reduced chemical consumption. In fact, technologies like AAA can reduce chemical consumption and sludge formation by about seventy percent as compared to conventional effluent treatment plants, while at the same time ensuring consistent treated effluent quality. Moreover, 90-95 percent treated water can be recycled back for processing through reverse osmosis and ultrafiltration treatments. Ultrafiltration treatments can promise an effective reduction in the fouling potential of the effluents. Through the process, better recovery and membrane life of downstream reverse osmosis (RO) systems can be ensured. Technologically advanced RO systems deliver enhanced recovery, minimised cleaning frequency and greater membrane life.

To ensure zero liquid discharge, the reject stream can be treated through evaporator and dryer. The resultant solid salt generated through, can be recycled for dyeing. Moreover, aerobic systems today are more effective in reducing overall power consumption, sludge formation, footprint, and improving the efficiency of aerobic biological systems.

How to Choose Electric Powered Industrial Stapler?

If you are in the home renovation or in the construction industry, you will surely need industrial staplers at some point of time. Industrial staplers are of many types i.e pneumatic staple guns, electric staple guns, and manual staple guns, but all of them are used for driving heavy metal staples into wood, plastic, and masonry in an easy and quick manner. Whether it is arts or crafts, repairing cabinets, reupholstering sofas, installing carpets, with the help of this innovative tool you can handle light to heavy duty jobs easily and effortlessly.

Different types of industrial staplers have been used for different applications so you need to have a good understanding of almost all types of industrial staplers in order to select the right one for handling your specific project. Continue reading this article to know the basics as well as the factors which you should keep in mind while selecting one for yourself.

Electric Staple Guns: An Overview

Electric staplers, as the name suggest are tools that are powered by electricity or battery. Most of the electric staplers that are available in the market these days are integrated with a trigger to help people in handling the fastening work without putting too much energy, time, and efforts. As like other tools, electric power industrial staplers have their own pros and cons.

Pros:

  • They are very easy to use.
  • Suitable for handling both small and bigger tasks.
  • Ideal for reducing the chances of misfires at a great extent.

Cons:

  • Require power source to operate.
  • Costlier than manual industrial staplers.
  • Can cause injuries if not handled properly.

How to select the Right Electric Staple Gun?

When it comes to shopping for electric powered industrial staplers, you need to keep some important factors in mind in order to select the right electric staple gun for yourself in an easy and quick manner.

  • Portability: When it comes to shopping for electric staple gun, the very first thing which you need to check is whether the product you are going to shop is portable or not. Though most of the electric staple guns are portable but when it comes to shopping you should select one which is strong, lightweight, and powerful enough to accomplishing the fastening work in an easy and quick manner.
  • Cost: Cost is another thing which you should keep in mind when it comes to shopping for electric stapler. The cost of every electric staple guns usually vary depending on the features, specifications, and efficiency. You need staple gun for handling bigger work, you need to be prepared to spend for it. If you need it for handling simple fastening work, you can choose one that can fit in your budget.
  • Use: The type of project you are going to handle also matters a lot when it comes to shopping for electric staple gun. If you need staple gun for handling bigger stapling projects, you should look for heavy duty industrial staplers. If you are handling a project that requires you to move very often, going with battery powered industrial staplers will prove to be a great option for you in numerous ways.
  • Durability: As electric staplers are very expensive, you will surely want to buy one which will go excellently for a long period of time. It is advised to look for only branded and high-performance staplers to get the best possible return on your investment.

By keeping these few points in mind, you can easily find the right electric stapler for yourself. If you are also considering to buy one for yourself, it is advised to look for a supplier that offer only branded products to get the best return against your investment.

The Steel Structures Those Are Perfect For Buildings

Romans had reasons and due to that, they prefabricated their forts and other buildings. Yes, you may be thinking the right way if you think that we are saying you to follow the Roman way. The advantages the Romans got using such prefabricated structures was that they could build fast and conquer easily. You are going to get much more benefits if you use the Steel Structures that we manufacture. Let us have a look at those.

Saving money: This is by far the biggest benefit that can be derived using these structures that we manufacture. Compared to the traditional method of building a house, the building having the help of these prefabricated structures proves to be affordable. You need to invest less and in a short span of time, will get a move-in ready prefab. The cost of building in this manner is quite low, which makes it an economical way to enjoy the comfort of living in a comfortable environment.

Quick and easy to install: Prefab Steel Structures are not just tastefully satisfying and vitally effective, they can be introduced rapidly on the grounds that a large portion of their parts and segments are produced and collected in the manufacturing plant before setting off to the development site. Consider it a similar way you would an auto, where its segments are produced and assembled and tried in an auto manufacturing plant before it advances toward the parcel.

Moving these incomplete or finished parts and segments from the processing plant to the building site costs significantly less than constructing the same at the construction site. It not just takes into account the working to be raised quickly but also helps to lessen constructional waste.

They can be customized: These structures can be easily customized according to your requirements. We have a team of certified engineers, designers, welders and boilermakers; who are experienced in manufacturing superb quality Steel Structures and any steel works going above and beyond your expectations.

They are made durable: Being steel they are durable and their durability is further enhanced by the use of prime coat and final coat before constructed. Focusing on quality and structural strength, we provide a wide array of products – from smallest to the largest well-engineered steel structure designs.

Technological Advancement in The Drilling Mud Pumps

As drilling contractors demand better equipment, the more technological advancements are being applied to drilling mud pumps to improve their efficiency and function. By using the latest equipment, drilling contractors could become more competitive, productive, and capable of generating higher ROI. Some of the technological advancements in mud pumps are applicable to mobile offshore drilling units and rigs that need to be updated. A leading provider of quality frac pumps, well completion units, and mud pumps should be able to provide equipment that are designed and built with the latest technologies to ensure efficient and reliable products that exceed industry standards.

A worldwide jackup fleet’s average life span is 20 years, and a semisubmersible fleet’s age should last for around 18 years. Due to age, you will need to have them refurbished and enhanced, but expenses related to piping and structural corrosion, obsolescence, and wear and tear could mean higher maintenance costs and downtime. So, manufacturers of drilling mud pumps have implemented the latest technologies to enhance a life of offshore rigs and provide better value to drilling contractors. They also consider the evolving needs of customers, like in the case of deeper wells, which needs to become more efficient as development and exploration drilling expand to deeper waters, making wells more challenging to drill.

A need to meet the challenges in deep water exploration has made rig enhancements costly, but manufacturers of drilling mud pumps have implemented technologies like hydraulic horsepower, which boosts the amount of mud pumps on the rig, while outfitting the rigs with more solids control platforms, which are improved to ensure efficiency and ability to handle high volume jobs. One of the leading manufacturers and providers of frac pumps carries a quintuplex frac pump, which enhanced the way the surface is fractured using the right pressure and alignment to let oil go to the surface.

Technological advancements in drilling mud pumps encompass improvements in safety and testing, too. Reputable manufacturers guarantee testing standards that are compliant with the most current regulations in the industry. Testing is an on-going process from the manufacturing and assembly and up until the product is set to be shipped or sold to ensure quality control.

The Function of Wibre Enhances Pools

Lamps are electronic devices that operate using electrical energy. In the process of working, this power will turn into a light source. Basically, the light serves to illuminate a dark area or slightly exposed to light. With the lights we can do all the activities at night like reading books, eating, playing with children, studying, working, even now there are also portable lights that can be brought anywhere like halogen lamps on motor vehicles.

More and more, Science and Technology are growing. Many scientists who provide innovation on the lights to be able to glow under water. In general, not many people know that now the lights can be used underwater. one type of lamp that can survive in the water is called the Underwater Lamp. The main function of the underwater light is not different from the function of the light, in general, is to illuminate a room that is less exposure to light. However, under various conditions, these lights in the water have different uses.

In various areas of daily activity as well as various conditions, lights that are in the water have certain uses in society. Here is the use of underwater lights:

To beautify the atmosphere of the swimming pool

Not a few of us also encountered underwater lights in the pool. As we know, very rarely do people do sports swimming at night. Then for what lights are in this water in use in the pool? The answer is to beautify the atmosphere of the pool. The shape and size of a lamp are usually round and emit a straight light. However, the shape and direction of the light can change depending on which side we look at it.

If a lamp is inputted underwater, the shape of the automatic lamp looks different and the emitted light also changes. The refraction of light done by water makes light from the lights in the water dispersed and produces beautiful shapes.

To call fish for the fishermen

For a fisherman, the presence of an underwater light can help them in making a living. Fish in the sea and rivers usually like light and if they (fish) see a speck of light, then they will approach the light. The lights in this water will emit light underwater to some extent. This is very beneficial for the fishermen because they do not have to try harder to find fish.

For a fish or aquarium pond

Enjoying the beauty of ornamental fish both during the day and at night can reduce the level of stress in the feel. Insufficient light conditions, the beauty of ornamental fish can be seen clearly. However, in less light conditions, of course, we are disturbed to enjoy the beauty of ornamental fish. To solve the problem, underwater light is one good solution. Lots of benefits from the lights that are in this pool for us or for the fish itself. Benefits of the use of this type of underwater lights in a fish or aquarium pond that we can feel like the following:

Feel the beauty of ornamental fish at night

Beautify the look of fish ponds or aquarium we have

Relieve stress

gues

Light is an energy that greatly affects the lives of living things on this earth. Currently, many models and types of lights with various colors of light. So no wonder the lights are often made in ornaments in everyday life. No exception also with the underwater lights.

The swimming pool is a work of design and architecture that can beautify a house, resort, and hotel. The model and concept of the pool are numerous. Can be a standard model pool, natural model pool (nature pool) or European style swimming pool. Design that looks beautiful in the afternoon will be invisible at night when not equipped with lighting. Therefore the pool is usually always equipped with swimming pool lights. The swimming pool cannot use any lights. The lamp should be used only underwater light with low voltage and the lamp should have an electric protection index 68 (IP68) which means indeed for underwater applications.

The Use of Laser Cutting in Sheet Metal Prototyping

Though there are a number of ways that sheet metal can be shaped and cut, few are as precise, reliable and cost effective as laser cutting. The technology involved in laser cutting is so effective that a continuation and improvement of its future capabilities is inevitable.

Categories of Laser cutting Tools

Laser cut is a versatile tool whose use can be applied across a broad spectrum of materials such as stone, glass, wood, plastic and sheet metal.

A CO2 laser is a popular type of tool that is prized because it is easy to control and highly accurate. A beam made of concentrated CO2 gas is activated by electricity to fuel the cutting.

A fiber laser uses glass fibers to increase the potential of a seed laser. The result is a laser that is both more powerful and more precise when compared to a CO2 laser. A fiber laser is often used for metals because of its focused and intense beam.

A crystal laser is similar to a fiber laser except it uses both pump diodes and crystals to generate the intensity of its beam. A crystal laser has a comparable performance and application potential to a fiber laser.

There are numerous reasons why using laser cutting is the preferred method when developing a sheet metal prototype.

More Intricate
Because a laser has an average size of only a few micrometers, it allows for precision to create and cut sheet metal prototypes that would be impossible if other methods were utilized. This results in an almost limitless array of possibilities.

Finished edge
Using a physical technique, such as a blade, to cut sheet metal results in imperfections, such as roughness and burrs, along the edge. For many designs, these would need to be buffed out or otherwise removed which can increase the time it takes for the end user to receive their product. Using a laser eliminates this issue.

Scalability
The tools enable companies to cut as many or as few sheet metal prototypes as their customers need. These lasers often don’t have to be adjusted or retooled to accommodate the design of a particular piece. When adjustments are inevitable, they are easier to accomplish when using a laser cutter.

Laser Cutting and the Future

As of right now, CO2 lasers are still the industry standard though fiber lasers are being adopted rapidly. Although fairly new, the fiber laser technology is projected to become standard over the next 10 to 15 years. Many companies will continue to use their CO2 lasers alongside their fiber lasers, giving them more options for designs they can offer their customers. It could also be paired with 3D printing to create precise and reliable products for customers.

Promoting the Benefits of Work Order Software

Work order software (CMMS software) is a key part of a successful equipment maintenance program. Work orders are typically one or more tasks assigned to one or more maintenance personnel for the purpose of equipment item. These tasks are for preventive maintenance, projects, repair maintenance or other types of work. The maintenance staff enters, updates, assigns and closes work orders. This requires a certain level of commitment to the work order software and the expectation of benefits for the expended effort. As such, promoting the benefits of maintenance software is every bit as important and making the work order software easy to use.

  • What are the benefits of work order software to your organization?
  • How are the benefits of work order software promoted to maintenance employees?

Benefits of Work Order Software to Your Organization
The immediate and short-term benefits of using this software are as follows.

  • Easier delivery and communication of work assignments.
  • Balanced workload.
  • Improved spares management.
  • Better management and accountability of work assignments.
  • Improved equipment reliability.
  • Cost savings through analysis and resulting process improvement.

One of the main benefits this software is the ability to deliver the work assignments to personnel using a paperless system. Work orders are emailed in user-friendly formats such as Adobe Acrobat. This saves paper and consistently delivers the work assignments to the same place every time. Alternatively if a paper system is preferred, then automatic printing of assigned tasks is possible. Some more advanced software solutions provide scheduled automatic task assignments. This capability also frees up the maintenance manager as manual assignments ate reduced substantially with this automated system. Lastly, work orders are accessible directly from the software itself. This avoids email and paper use; however, access to a computer that either has the software loaded or has a web link to the CMMS system is required in this case.Balancing the workload over time and resources is possible with a scheduling tool such as work order software. Organizing tasks based upon available resources optimizes these resources and results in more work completed in the same amount of time. Spares linked to work templates results in automatic spares usage and allocation to the task. This feature of many CMMS solutions results is consistent use of the correct spare part for the job and better accounting of spares use. Some CMMS systems provide live links to equipment runtime components (such as hour meters) further automating the work assignment procedure.

In addition to immediate and short-term CMMS benefits long-term benefits may accrue in as little as six months depending upon level of use. The more the software is used the greater the benefits in general. Below is a listing of some of the long-term benefits of using work management software.

  • Querying the work history database simplifies compliance reporting.
  • Analysis of work history guides the maintenance manager in allocation of work.
  • Reporting spares usage provides a guide for restocking.
  • Reliability and overall equipment effectiveness KPIs optimize task assignments adding tasks in some cases and removing tasks in other cases.

Promoting the Benefits of Work Order Software to Employees
Choosing equipment maintenance software that is intuitive and accessible is a key factor in promoting the use of the software. Additionally, user screen customization is beneficial in that it gives the user a sense of personalization and control over the system. This user-level customization generally relates to screen colors, default screen, screen labels and other preferred settings. Configuring the software so that maintenance users are able to manage their own work has benefits as well. Studies have shown that a sense of accomplishment with work is a primary job satisfaction indicator. Use of work order software provides this satisfaction as maintenance employees see exactly what work is required and close out their own work orders. In many cases, this leads to improved morale and greater productivity. This is only possible if user level roles and permissions are available within the software.By adopting this management style, users feel empowered and feel a greater sense of ownership of the equipment they are working on. Once again, this leads to improved morale and productivity.

Another group of software user are the personnel that request work. Making it simple for an inexperienced worker to submit a repair ticket to the software encourages the use of the system. In many cases a web interface is best for this function as it is accessible from many locations and various devices.

Promoting the benefits of work order software benefits your organization with the ultimate result of improving equipment reliability and the reducing maintenance costs.

Laser Wire Stripping

As laser power sources have become more mainstream and the sources themselves more affordable, laser wire stripping services and service providers have become more common. Beginning in space applications in the 1970s laser wire stripping services, the technology was developed I order to not cause insulation of wire strand damage in the most demanding IPC/WHMA Class III applications such as the launching, steering, controlling and some cases returning systems found in space vehicles. This stripping technology was developed in order to reduce the risk of damage to both conductors and insulators using other wire stripping methods-especially mechanical methods. Laser wire application acceptance became more pronounced as the data cables become complicated and multi-stranded as well as medical devices in body instruments had every finer gauge wires. All of these market demands a precise, fast, clean method of stripping off the wire insulation on the ever smaller gauge and ever more complex multi-conductor cable sets came about. There are numerous benefits of laser stripping compared to other stripping approaches that have helped this technology gain favor. One of the still common denominators in this approach to wire stripping is that it used on high valued electronics and higher value electronic applications. The benefits of the precision, accuracy, and repeatability of this stripping show up in many other positive attributes of the process. Many times other methods for wire stripping or impractical or impossible. Due to the nature of laser wire stripping there or no nicks or scrapes like there are with mechanical methods meaning the end strip quality is of the highest caliber. The laser light, when chosen properly, reflects from the conductor thereby removing all of the insulation without wire damage. This stripping can accommodate ultra fine gauge wires with no damage to the wires during the stripping process.

How it Works

Laser sources meaning that the likelihood of us having the right source for your application is high, The idea is to find the right laser source that strongly interacts with the layer you want to remove and yet is reflected from the underlying layer. With changes to the pulse duration and the different frequencies of light with the different lasers, a wide range of different processes can be achieved. This means laser systems can cut wires, clean off surfaces, cut metallic shields for the top of insulated wires as well as the traditional cutting and or vaporizing of the insulation from the wires.

Laser Wire stripping-The Method of Choice

There are numerous applications where this stripping is the stripping method of choice. One of the applications where other stripping methods do not strip to the precision required simply does not work at all are I instance of very small diameter wires. These are typically below 36 gauges and are typically found in medical devices. Most stripping methods cannot adequately remove enamel from enamel coated wires or other wires with bonded on insulated. Window-pane stripping, or removal of the insulation in a given length of wire and not at the cut ends, is another place where laser wire stripping can shine. Ribbonized cables are stripped easily using this stripping, especially when bonded to the wire. When cables are out of round and mechanical means of stripping are not possible, this stripping is the answer as ablation of the insulating material, regardless of where is it is can be done. The above are but a few of the application areas where laser wire stripping is the right solution to your wire processing outsourcing needs.

Automation of Industrial Processes

The rapid expansion of a huge international market requires the industrial sector to optimize production processes to achieve a greater market share and increase competitiveness. To achieve this, engineering has promoted the development of areas such as mechanics, electronics and robotics to manage and consolidate the automation of industrial processes.

Automation is the implementation of intelligent systems and technologies to operate machinery and control production processes, regardless of human operation in jobs that require greater effort and represent a huge risk to the health and welfare of workers. Currently, there are three types of automation in accordance with the degree of production and needs of a certain industry:

Fixed Automation:

Designed for large-scale manufacturing: A specialized machine or equipment is used to produce a part of a product or the product itself, in a fixed and continuous sequence. This type of automation is ideal for producing large volumes of products that have a long-life cycle, an invariable design and a broad consumer demand. Its main limitations are the high initial cost and the lack of flexibility of the equipment to adapt.

Programmable Automation:

Suitable for a smaller production volume, segmented by batches, programmable automation allows to change or reprogram the sequence of operation, by means of a software, to include the variations of the product. Among the most used equipment for this type of automation are numerical control machines, robots and programmable logic controllers.

Flexible Automation:

Designed for an average production level, flexible automation is the extension of programmable automation. It reduces the programming time of the equipment and allows to alternate the elaboration of two products (in series) when mixing different variables. Flexibility refers to the ability of teams to accept changes in the design and configuration of the product, thus reducing costs for companies.

Advantages of Industrial Automation

  • Decreases manufacturing costs
  • Increases the efficiency of the production process.
  • Speeds the response to market demands.
  • Replaces the man with complicated industrial processes that endanger his physical integrity
  • Favors business competitiveness.
  • Improves the security of the processes and the quality of the production.

Disadvantages of Industrial Automation

  • Generates technological dependence
  • Requires a large initial investment
  • Lack of trained personnel to manage the equipment
  • Susceptibility to technological obsolescence
  • The resistance of the workers to the change

One of the main challenges of the implementation of automated systems in industries is to balance the work done by computerized equipment and robots with the work performed by the operators. While technology helps to optimize processes and limits human intervention, it does not replace it completely. The error is to associate industrial automation with unemployment since human presence is necessary for the management, supervision and control of complex production processes.